AVR Scope Clock Assembly

 

 

 

Assembly Instructions of the Dutchtronix AVR Oscilloscope Clock, Hardware 3.1, kit

Please use the pictures and parts list below as a reference. Most of the components can be easily identified and they are clearly marked on the PCB.  Here is some extra information:

Correction:

Resistors R7 and R8 are marked as 2K on the PCB but their actual value is 1K

bullet

The five 10K resistors R1-R5 have color codes Brown Black Orange

bullet

The three 1K resistors R6-R7 and R14 have color codes Brown Black Red

bullet

The 470R resistor R9 has color codes Yellow Violet Brown (or Yellow Violet Black Black for 1% resistors)

bullet

The 4K7 resistor R13 has color code Yellow Violet Red (or Yellow Violet Black Brown for 1% resistors)

bullet

The red LED D1 and green LED D2 has 2 uneven legs. The longer leg is the +, the shorter one the -. The positive side (+) of these LEDs are clearly marked on the PCB.

bullet

The BAT-42 diodes D3-D4 are either BAT-42 or BAT-85.

bullet

There is 1 transistor, a 2N3904. Bent the base leg of this transistor towards the curved part of the transistor body and straighten the other 2 legs.  Now you have the transistor triangle which can be inserted in the board.

bullet

The ATmega328p is pre-programmed with both the boot loader and the Clock firmware.

Pay attention to:

bullet

The turret terminals CH1 and CH2 are easiest installed when done as the first item on the PCB; solder them on the bottom side.

bullet

Install the IC sockets next. Solder just 2 pins on opposite ends of each socket first and make sure the socket is properly seated before soldering the other pins.

bullet

Capacitor C1-C2, C5, C12-C16, C18, C3-C4 are ceramic, non-polarized capacitors. The Electrolytic Capacitors C6-C8 and C17 are polarized.

bullet

The front of the Backup battery (lettering) is the + side. The battery legs will need to be squeezed a little to fit in the holes; be careful doing this so the legs don't break. Please bend the unused tabs on the battery away to reduce any risk of shorting the battery. The positive (+) side of the battery is clearly marked on the PCB.

bullet

Do not insert any components in the vias, which are small holes to transfer a signal from one side of the board to the other side.

bullet

Install the Power (2-pin) polarized header with the flat back towards the center of the board in the location marked "VCCPOWER".

bullet

Install the RS-232 (3-pin) polarized header with the flat back towards the center of the board in the location marked "RS232".

bullet

All ICs are oriented (pin 1) towards the left of the PCB.

bullet

Install a 2 pin header in the location marked "1PPS" and then put one of the supplied shunts on the 2 pins.

bullet

Install a 3 pin header in the location marked "VCCSELECT" and then put a shunt on the 2 pins closest to the "VCCPOWER" polarized header.

bullet

Install 3 pin headers in the locations marked "TXROUTE" and "RXROUTE", then put a shunt on the right most pins of each of these headers (next to the 3 pin RS232 header)

bullet

If installing IC6 (the FT232RL USB chip, not included), do this as early as possible, but certainly before installing the optional 10-pin ISP header.

bullet

The optional 10-pin ISP header is only useful if you intend to program the AVR microcontroller directly and have the appropriate programmer available. This header is not included.

bullet

Resistor R7 is marked incorrectly as 2K. This should be 1K and this is the value supplied in the kit.

bullet

Trimpot R8 is marked incorrectly as 2K. This should be 1K and this is the value supplied in the kit

bullet

Install the large connectors last; this includes the 2 BNC connectors and the DB9 connector.

The following components are unpopulated in the Clock kit:

bullet

IC6, C9, C10, C11, L1, X2: these are the USB interface components

 

Cable Connection:

bullet

The easiest method to power the AVR Oscilloscope clock is to use an external wall wart, voltage range 7-15V, with a 5.5 mm (external diameter) center positive DC connector.

bullet

The AVR Oscilloscope Clock kit can also be powered  by an external 5V regulated power source.

bullet

The on-board RS-232 level Serial Port can be used for:

 

bullet

Control the clock using a command line interface (for example send NTP time to the clock)

bullet

Run the terminal display application

bullet

Connect the clock to a GPS device

bullet

Upgrade the clock firmware

 

The onboard female DB-9 connector allows the use of a standard Serial Cable. Such a cable has one female DB-9 connector and one male DB-9 connector. The male DB-9 connector plugs into the female DB-9 connector on the clock. These cables also connect the proper RX and TX pins on each side of the cable (crossover cable.)

However, a 3-pin polarized header is also available for use with a custom cable, similar to the original Dutchtronix AVR Oscilloscope Clock Hardware 2-0.

 

bullet

3-pin connector - 1:GND,  2:out/RXpc, 3:in/TXpc.

bullet

DB-9 connector  - 5:GND,  2:RX,       3:TX.

 

Pin 1 on the RS232 3-pin polarized header is the right-most pin. It is marked on the PCB but invisible once you install the header. Your connector must match this.

 

Other instructions:

bullet

Install components in order of increased height. For example do the probe connectors first, followed by the IC sockets,  the resistors and the diodes. This way, you can lay the board face down while soldering the bottom side.

bullet

Do not install the 4 ICs initially. When complete, before applying power, test the voltage at the right side junction of diodes D3 and D4. It should read about 3V from the backup battery. Next apply power and test the IC power supply points (IC1 pin 7, IC2 pin 15, IC3 pin 8, IC4 pin 16). If that all tests OK, install the ICs (all are oriented (pin 1) to the left)

bullet

After the first power up, the RTC may report a low battery status. This usually goes away after a couple of power cycles. It can also be cleared by writing the correct time to the clock (long push on the S1 push button switch enters Time Set mode) followed by a clock reset. See the FAQ for more details.

 

Pictures of the assembled board:

 

 

 

 

 
       

 

 

Parts List Dutchtronix AVR Oscilloscope Clock

hardware 3.1 kit

 

Printed Circuit Board H3.1

 

1

PCB

ATmega328p-20PU Microcontroller

IC1

1

Preprogrammed CPU

AD7302 D/A Converter

IC2

1

Creates Voltage levels

NXP/Philips RTC PCF8563

IC3

1

RTC

HIN232ACP Level Converter IC5 1 RS-232

Lithium battery

BATTERY

1

Keep time when turned off

20 Mhz crystal HC-49/US

Q1

1

CPU Crystal

32Khz crystal

Q4

1

for RTC

BAT-42/BAT-85 schottky diodes

D3-D4

2

Battery Protection

1N4001 diode

D5

1

Reverse polarity protection

     

1K Trimpot

R8

1

Reference Voltage

Momentary Tactile switch

S1-S2

2

User Interface

Power Switch

S3

1

Power

     

3 mm red led

D1

1

Power indicator

3 mm green led

D2

1

User Interface

LM7805

IC4

1

Power Supply regulator

2N3904 NPN

Q3

1

Intensity Inverter

2-pin header

POWER-M

1

Power

3-pin RS-232 connector socket

RS-232-F

1

RS232

     

10 uF cap

C7-C8

2

Power stability

100 uF cap

C6,C17

2

Power stability

22 pF caps

C3-C4

2

For Atmega Crystal

100 nF cap

C1-C2,C5,
C12-C16,C18

9

Power stability, DC-DC

10K pull-up resistors

R1-R5

5

Glue

1K resistor

R6-R7,R14

3

Glue

470R Resistor

R9

1

LED current limiter

4K7 Resistor

R13

1

Intensity Inverter

28 pin socket IC1 socket 1 CPU
20 pin socket IC2 socket 1 DAC
8 pin socket IC3 socket 1 RTC
16 pin socket IC4 socket 1 RS232

2-pin header

JP6

1

1 PPS feed

3-pin header

GND

1

Ground for probes

1-pin header

Z

1

Intensity Control

1-pin header

ZINV

1

Intensity Control

3-pin header

VCCSELECT

1

Power source Selection

3-pin header

RXROUTE

1

RS232

3-pin header

TXROUTE

1

RS232

shunt for headers

SHORT

4

Various

Turret Terminals

CH1-CH2

2

Scope connectors

Power Jack

J1

1

Power

DB-9 connector X1 1 RS232

BNC connectors

J2-J3

2

Scope Connectors

 

Back to Dutchtronix AVR Oscilloscope Clock

 

horizontal rule

Back Up Next